How much do you know about the forklift truck, the main force of the handling?
- 2018-03-01 15:02
- Forklift fork lift truck side forklift
The forklift plays a very important role in the logistics system of the enterprise, and it is the main force in the material handling equipment. It is widely used in various departments of the national economy, such as stations, ports, airports, factories, warehouses and so on. The forklift was developed during the Second World War. China began to make a forklift in the early 1950s. Especially with the rapid development of China's economy, the material handling of most enterprises has been separated from the original manual handling, instead of the mechanized transportation mainly based on forklift trucks. Therefore, in the past few years, the demand of the Chinese forklift market has increased by two figures every year.
It is reported that China's forklift manufacturing industry has been out of the predicament of sales decline in the 4 quarter of 2009, and achieved full recovery in the domestic market in 2010.
According to the "2013-2017 years forklift manufacturing industry production and marketing demand forecast and transformation and upgrading analysis report" data, in 2010, China's forklift sales (including exports) 232409 units, an increase of 67.31% over the same period. Among them, the electric balance weight driving forklift sells 22960 units, the electric driving type forklift truck sells 7502 units, the electric walking storage forklift sells 22280 units, and the internal combustion balance heavy fork 179667. about 190 thousand domestic sales, compared with 111350 in 2009, increased by about 70%, and export sales were about 40 thousand, compared with 27555 in 2009, an increase of 60%.
Forklifts can usually be divided into three major categories: internal combustion forklift, electric forklift and storage forklift. And the internal combustion forklift is divided into ordinary internal combustion forklift, heavy forklift, container forklift and side forklift.
Here's to Xiamen Engineering (Xiamen Xiamen Machinery Limited by Share Ltd) forklift as an example, elaborated on the various types of forklift characteristics and parameters, so as to increase the more understanding of forklift.
1, the internal combustion counterbalanced forklift truck (XG5100-DT5)
Internal combustion counterbalanced forklift is a high torque and low oil truck, it turned to the flexibility, reliability, flexible transmission, stable and reliable, also has a reinforced door frame fork.
The features of this forklift:
Isabella - equipped with LR6M3 engine, with full power, large torque, reliable work, low fuel consumption;
- steering axle steering bridge with horizontal oil cylinder, full hydraulic steering, flexible and portable steering, strong reliability;
Double variable (gearbox and torque converter) produced by imported technology is of good quality and stable performance. The transmission way is hydraulic transmission, flexible transmission, smooth transmission and convenient operation.
- the driving brake system is a pneumatic system, the brake is hoof type, and the braking performance is reliable.
- the door frame and the fork are all reinforced design, with the ability to resist impact and high strength.
Muffler high position can reduce engine back pressure, speed up engine and double heat dissipation, maintain stable heat balance, and improve efficiency of main engine and double transformer.
The driving seat can be moved up and down and back and forth, which can improve the operating comfort of the driver.
Technical parameters:
Optional configuration:
Warm air blower, solid tire, air conditioner, special fork, pitch fork, heavy load side shift.
Working condition application:
Widely used in workplace industrial and mining enterprises, port, station, warehouse, yard and other logistics construction site.
2, the electric forklift (XG516B-A5/AA5)
This is the latest product of electric forklift products, it has a new appearance, imported electric control system, the communication system has the incomparable flexibility.
The features of this forklift:
Using the Xiagong hydraulic energy saving technology, low noise gear pump, overcomes the traditional battery forklift steering motor noise, power consumption, short service life problem etc.;
The steering wheel adopts the industry general 5.0-8-10Pr type small diameter tire with strong bearing capacity, so the whole machine is small, stable and the turning radius is small.
The communication system uses low noise hydraulic gear pump to reduce noise and the noise of forklift is less than 69 decibels.
The Curtis motor speed controller is used to ensure that the motor can run smoothly in different modes through advanced control software.
Subject structure using three type forklift industry popular, namely the left and right side forklift hood, hood, counterweight cover. Light weight, rapid disassembly, convenient maintenance and maintenance, protection of motor, electric control and main hydraulic components to avoid rain, dust invasion;
The instrument adopts a friendly and interactive multi-function liquid crystal Cutis Engage instrument with human-machine interface.
The battery adopts large capacity battery, the quality is trustworthy and the forklift is working for a long time.
- emergency switch off to prevent accidents;
Low torque steering gear is used to optimize the brake lever mechanism, so it turns to light and sensitive.
Wide field of vision door frame design to ensure the wide vision of the driver;
The long axle distance design is suitable for the heavy load situation of most electric vehicles.
Technical parameters:
Working condition application:
Work in fresh storage, refrigerator and other environment.
3, the warehouse forklift (XG515L-W01TB)
The warehousing forklift is mainly a forklift designed for the cargo handling in the warehouse. In addition to a few storage forklifts (such as manual pallet forklift), it is driven by manpower, and the rest are driven by motors. Because of its compact body, mobile flexibility, light weight and good environmental protection, it has been widely applied in warehousing industry.
Storage forklift features:
- the CURTIS control system in the United States, which fully displays flexible performance under various vehicle conditions to achieve the best efficiency of energy use.
- efficient output of AC driven motor, energy saving is about 30%.
The pedal with the function of shock absorption is enough to cope with the bumpy road, which greatly increases the comfort of the driver.
- the multi - function handle conforms to the man-machine engineering, and the operation is comfortable and easy to learn.
- three sets of independent braking systems to improve the safety of the whole vehicle.
The unique vertical drive can keep away from the long term erosion of dust, water and gas, good heat dissipation and long time work.
When the fork truck turns, it will automatically reduce the driving speed of the forklift, and greatly exclude the possibility that the turning speed of the forklift truck is too fast.
- series load, the bearing capacity is stronger, more reliable.
Technical parameters:
4, Xiamen forklift side (XG530S-DT2)
The side forklift truck is designed for long cargo, frame strength and steel property, multifunctional hydraulic operation, large horsepower, low fuel consumption, easy start, flexible transmission, stable and reliable.
The features of this forklift:
The advanced structure of Italy side fork truck is adopted. The layout of the whole machine is compact and reasonable, and the frame adopts box type plane structure, which has the advantages of rigid frame and strong toughness.
selecion of domestic high quality engine, easy to start, low fuel consumption, high horsepower, high power reserve coefficient. It is a new type of machine which is strictly in line with the national exhaust standard.
The transmission mode is hydraulic transmission, the transmission system adopts the torque converter and gearbox produced by the imported technology, and the transmission is smooth and the operation is convenient.
Using the cycloidal full hydraulic steering and horizontal steering bridge, the steering is light and flexible, the maintenance is convenient, and the reliability is high.
The frame can be tilted 3 degrees up and down, and the fork lift up and down 5 degrees. The gantry can be moved horizontally to facilitate the loading and unloading of goods, and Jack is placed on the side of the platform to ensure safety requirements.
The gantry can be moved horizontally, driven by two cylinders and controlled by hydraulic pressure. When the gantry is traveling, the roller can float freely along the road surface, and the hydraulic leveling is simple, convenient, safe and reliable.
The dynamic transmission system adopts flexible support to effectively reduce the vibration of the whole machine and improve the comfort of the operation.
Using the humanized circular arc design, the configuration is more reasonable, and it is more convenient to use and maintain.
Technical parameters:
Optional configuration:
Warm air blower, solid tire, cargo pressure device, new firewood A498BPG.
Working condition application:
It is especially suitable for the loading and unloading of all kinds of steel, aluminum, wood, cement and wire rod. Widely used in workplace industrial and mining enterprises, port, station, warehouse, yard and other logistics construction site.
Three advantages of forklift:
1. high production efficiency and low operating cost
Mechanized handling is shorter than traditional human handling time, at the same time it reduces labor expenditure and cost, and improves work efficiency. In the same transportation cycle, the number of forklifts decreased significantly, and the corresponding tyres / transmission gears / fuel consumption of forklift trucks also decreased correspondingly, and the running cost decreased correspondingly.
The 2. operation is safe and reliable, and the accident rate is reduced.
By professional forklift manufacturers design and production for different industry conditions of tool are designed with a safety device, which caught in the abnormal situation (or fork) of the goods is not easy to slide, such as clip category with holding device (carrying goods, tubing, hydraulic system to maintain pressure, not goods slide); lateral displacement is out at the end of the buffer device, reduce the accident rate.
3. small loss of goods
With the help of special functions such as clamping / sidetracking / rotating, the goods can be transported or stacked or loaded or transported more safely, and the degree of cargo loss will be reduced to a minimum. The use of the genera also reduces the frequency of the use of the pallet (such as no pallet handling), and its corresponding cost of purchasing and maintenance is also reduced.
Precautions for forklift operation:
The 1. door frame without deformation and welding sparks, the rolling gap between inner and outer door frame should be adjusted reasonably, shall not be greater than 1.5mm, the roller wheel and the shaft rotation should be flexible, no crack, defect. The wear of the wheel must not be more than 10% of the original size.
2., the tension of two lifting chains should be uniform, not twisted, and the ends must be firmly connected. The pitch of the chain should not exceed 4% of the original length, otherwise the chain should be replaced. The sprocket rotation should be flexible.
3. fork frame shall have a serious deformation, welding sparks. There shall be no cracks on the surface of the fork and the phenomenon of welds opening. The fork root angle must not be more than 93 degrees, and the thickness should not be less than 90% of the original size. The height difference between the left and right fork should not exceed 3% of the length of the fork level. The location of fork should be reliable. The supporting surface and the locating surface of fork hanger must not have obvious defects. The fit clearance between fork and fork rack should not be too large and mobile smoothly.
The 4. hoisting cylinder and the connecting part of the door frame should be reliable. The hinges of the inclined oil cylinder and the frame and the frame should be reliable and flexible, and the clearance should not be too large. The oil cylinder should be sealed well, without cracks and smooth work. At the rated load, the 10min from the door frame is not more than 20mm, not more than 0.5 degrees angle. The lifting speed of full load should not be less than half of the standard value.
5. the top shelf and shelving must be complete and effective.
6. fork on the prohibited to stand, is not allowed to take the high load with single forks goods.
7. a forklift driver is equipped with a forklift driver's driver's driver's license to avoid multiple drivers in a forklift.
The article turns from: logistics search